Test Development Engineer

BorgWarner designs and manufactures the systems that define the way the world moves forward. With the world’s foremost technologists, engineers and OEMs, we’re accelerating the world’s transformation to eMobility. OUR VISION is clean, energy-efficient world and OUR MISSON is delivering innovative and sustainable mobility solutions for the vehicle market. Guided by our commitment to inclusion, integrity, excellence, responsibility and collaboration—and our pledge to reach carbon neutrality by 2035—we’re leading the automotive industry to a future that is cleaner, healthier and safer for all.

Responsibilities:

• Develop and deploy the test systems at manufacturing site in Blonie, Poland
• Work with PXI system built on TestStand, LabView, and LabWindows CVI, BorgWarner standards
• Use TestStand and Switch Executive to build an automated functional test
• Create test mechanization
• Write SOW (Statement of Work) to purchase fixtures, load box, and testers
• Colaborate with systems and electrical design engineers to define test requirements, product test software, and test loads
• Debug test software and hardware systems
• Implement specified test limits, Six Sigma approach preferable
• Conduct peer reviews of test plan
• Install test setup in manufacturing plant on time
• Complete test requirements documentation
• Work with team to review and add tests for functional safety
• Understand and take ownership in MSA and capability studies,
• Assist Manufacturing Engineering Group in troubleshooting test equipment Hardware/Software
• Drive product design definition and changes to assure testability with high quality levels
• Support troubleshoot test equipment issues to improve Operational Effectiveness and FTQ
• Support continuous improvement activities for cost reduction and quality improvement
• Work closely with suppliers and product teams on tooling design and modifications
• Evaluate test processes and measurements using statistical data and other methodologies
• Work with Test Development Team worldwide
• Work under the Global Manufacturing Engineering Structure
• Develop test standards and participate in validation phases
• Support High-performance global manufacturing test development teams in other BW locations
• Report to the Global Test Manager
• Willing to travel for an extended period of time when required

TECHNICAL SKILLS:

• BS or MS degree in Electrical Engineering, Electrical Engineering Technology, or equivalent
• Understand National Instruments LabView, NI LabWindows CVI, NI TestStand I/II, PXI Test Systems, Keysight 3070;’s
• Understand components specifications, datasheets, schematics, design requirements
• Understand analog and digital electronic circuits (power switching, closed loop voltage/current feedback, MOSFET drivers, PWM circuits)
• Understand communication protocols: CAN, LIN, SPI, UART, RS232, Flex Ray
• Perform theoretical calculations and analytical analysis
• Knowledge of microcontroller architecture and memory organization (generic, NXP and Infineon MCUs are recommended)
• Programming in C/C++, C#, batch/PowerShell scripts
• Knowledge of high voltage / high power electronics
• Proficiency in operating laboratory equipment: multimeters, oscilloscopes, power supplies, electrical loads, etc.
• Experience debugging functional test equipment required
• Experience using statistics tool to set test limits
• Minimum 3 years’ experience
• Familiar with the use of TestStand to create functional test plan
• Experience with Switch Executive is a plus
• Good problem-solving skills
• Open to travel
• Excellent Multi-Tasking Skills
• Read, Write, and Speak English Fluently

We offer:

• Participation in trainings in Kokomo Technical Center - USA
• Competitive salary adequate to skills and experience
• Private Medicover medical care for the employee and his family
• Co-financing for the sport card Multisport
• Co-financing for holidays, Christmas gifts for employees' children
• Possibility to finance further education (Master's, postgraduate)
• Possibility to join to the PZU insurance

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